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Research on intelligent electric vehicle control system based on torque sensor

Research on intelligent electric vehicle control system based on torque sensor

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  • Time of issue:2022-10-24 16:40
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(Summary description)With its light and flexible, green, healthy and convenient features, the intelligent electric bicycle is gradually becoming the ideal fitness and travel tool for modern people. Compared with traditional electric bikes in China, the most obvious difference between smart electric bikes is that they have an intelligent booster function. Traditional electric bikes have a single control method, low motor efficiency, poor riding experience and other shortcomings, intelligent electric bikes to replace traditional electric bikes is the inevitable trend of future transportation development. In this paper, we propose an intelligent e-bike control system (hereinafter referred to as TSECS (Torque Sensor E-bike Control System)), which is based on the core component of the mid-axis type torque sensor and integrated multi-parameter control, to realize the informationization and intelligence of e-bike control. The main research works are as follows: (1) Through the analysis of the mechanical structure of the intelligent electric bicycle and the stress conditions during the riding process, a torque sensor solution based on the stress detection method of the central axis of the electric bicycle is proposed, and the central axis torque is measured by the resistance strain gauge. The torque sensor is sealed and rotates at high speed during operation, and a wireless energy supply and torque signal transmission solution is proposed. (2) The single torque control method cannot achieve the best booster effect in uphill and windy conditions. Based on the real-time acquisition of torque signal, the PID control algorithm is used to realize multi-parameter intelligent control by integrating multiple parameters such as vehicle speed, road conditions and remaining battery power. (3) Low-power Bluetooth technology is used to realize the communication between the electric vehicle and the smart phone, which complements the intelligent control and data processing, realizing the functions of positioning and navigation, power consumption management of the lithium battery, and independent adjustment of the booster mode.

Research on intelligent electric vehicle control system based on torque sensor

(Summary description)With its light and flexible, green, healthy and convenient features, the intelligent electric bicycle is gradually becoming the ideal fitness and travel tool for modern people. Compared with traditional electric bikes in China, the most obvious difference between smart electric bikes is that they have an intelligent booster function. Traditional electric bikes have a single control method, low motor efficiency, poor riding experience and other shortcomings, intelligent electric bikes to replace traditional electric bikes is the inevitable trend of future transportation development. In this paper, we propose an intelligent e-bike control system (hereinafter referred to as TSECS (Torque Sensor E-bike Control System)), which is based on the core component of the mid-axis type torque sensor and integrated multi-parameter control, to realize the informationization and intelligence of e-bike control. The main research works are as follows: (1) Through the analysis of the mechanical structure of the intelligent electric bicycle and the stress conditions during the riding process, a torque sensor solution based on the stress detection method of the central axis of the electric bicycle is proposed, and the central axis torque is measured by the resistance strain gauge. The torque sensor is sealed and rotates at high speed during operation, and a wireless energy supply and torque signal transmission solution is proposed. (2) The single torque control method cannot achieve the best booster effect in uphill and windy conditions. Based on the real-time acquisition of torque signal, the PID control algorithm is used to realize multi-parameter intelligent control by integrating multiple parameters such as vehicle speed, road conditions and remaining battery power. (3) Low-power Bluetooth technology is used to realize the communication between the electric vehicle and the smart phone, which complements the intelligent control and data processing, realizing the functions of positioning and navigation, power consumption management of the lithium battery, and independent adjustment of the booster mode.

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  • Time of issue:2022-10-24 16:40
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Information

With its light and flexible, green, healthy and convenient features, the intelligent electric bicycle is gradually becoming the ideal fitness and travel tool for modern people. Compared with traditional electric bikes in China, the most obvious difference between smart electric bikes is that they have an intelligent booster function. Traditional electric bikes have a single control method, low motor efficiency, poor riding experience and other shortcomings, intelligent electric bikes to replace traditional electric bikes is the inevitable trend of future transportation development. In this paper, we propose an intelligent e-bike control system (hereinafter referred to as TSECS (Torque Sensor E-bike Control System)), which is based on the core component of the mid-axis type torque sensor and integrated multi-parameter control, to realize the informationization and intelligence of e-bike control. The main research works are as follows: (1) Through the analysis of the mechanical structure of the intelligent electric bicycle and the stress conditions during the riding process, a torque sensor solution based on the stress detection method of the central axis of the electric bicycle is proposed, and the central axis torque is measured by the resistance strain gauge. The torque sensor is sealed and rotates at high speed during operation, and a wireless energy supply and torque signal transmission solution is proposed. (2) The single torque control method cannot achieve the best booster effect in uphill and windy conditions. Based on the real-time acquisition of torque signal, the PID control algorithm is used to realize multi-parameter intelligent control by integrating multiple parameters such as vehicle speed, road conditions and remaining battery power. (3) Low-power Bluetooth technology is used to realize the communication between the electric vehicle and the smart phone, which complements the intelligent control and data processing, realizing the functions of positioning and navigation, power consumption management of the lithium battery, and independent adjustment of the booster mode.

Related Information
How 2022-07-25

How can I knowl if a torque sensor is used on a power-assisted bicycle?

The most straightforward way to tell if an e-bike is using a torque sensor is to try pedalling continuously with the lightest gear ratio. Generally speaking if the bike is just using a pedal sensor, the power output will not correlate with the pedalling effort, i.e. the bike will keep accelerating.
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Design 2022-07-25

Design and development of a torque sensor based on ebike mid-mount system

Torque is a fundamental parameter in the performance of a mechanical transmission system [1]. The use of appropriate torque measurement devices to measure and control torque online and in real time is of great importance to ensure the stable operation of the whole system. Most of the current electric bicycles are driven by hub motors, which are placed at the front or rear wheels of the bicycle, causing the centre of gravity to lean forward or backward, which is not in line with people's riding style, and the speed of the bicycle is completely dependent on the handlebar control, which is a major traffic hazard.
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What 2023-03-17

What different between torque sensor and cadence sensor ?

Speed Sensor vs Torque Sensor, What Are the Differences? If you are to purchase an ebike and are doing research on which one you should own, you may hear about two kinds of sensors — speed sensor and torque sensor. Different ebikes for sale apply different sensors. As it is an essential component of an ebike, you must understand which one of them fits you and meet your requirements. In this article, we will share with you all the details about both the speed and torque sensors, including their pros and cons and advice for making a choice between them, just stick with us.What Are Ebike Sensors? Whether it is torque or speed sensor, both of them are all about PAS(pedal assist system). They send a signal to ebike motors to activate the PAS, but how they determine the output of PAS is different, which can have a huge impact on ebike performance. We will talk about exactly how they work in detailA speed sensor is called a cadence sensor as well. Basically, an electric bike with a speed sensor is a better choice for amateurs as it requires fewer efforts to reach a higher speed. It determines the output of PAS by setting it on the display. A speed sensor could be pretty flexible as it determines the power output of the PAS based on the display settings. However, if you want to gain more comfort with it, it is recommended to shift to a lower gear because it will take fewer efforts to pedal to send the signal. Taking  an example, it has 7 levels of PAS, and the output of each of them can be set on the display. Once you start to pedal, the speed sensor will send a signal to the motor, making it provide the set power output to the ebike.  
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